ITAC Assessment: BD0148
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ITAC Assessment: BD0148
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Assessment Year 2000
Principal Product Processed Zinc and Aluminium
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 55
Plant Area 177,000
ft2
Annual Production 22,000,000
lb
Production Hrs. Annual 3,744
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $252,401 5,357,562
kWh
Electricity Demand $279,863 18,780
kW-mo/yr
Electricity Fees $29,280 -
Natural Gas $291,937 102,798
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,060 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Product Savings
01 2.2437: Recover waste heat from equipment $10,397 $3,000 n/a - - $10,397
-
MMBtu
- - - -
02 2.3137: Use power during off-peak periods $9,788 $1,000 n/a $4,715
100,234
kWh
$8,804
-
kW-mo/yr
$(-3,231.0)
-
MMBtu
- - $(-500.0) -
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,112 - n/a $1,631
34,584
kWh
$1,481
-
kW-mo/yr
- - - - -
04 2.4221: Install compressor air intakes in coolest locations $2,057 $800 n/a $1,078
22,860
kWh
$979
-
kW-mo/yr
- - - - -
05 2.7135: Install occupancy sensors $945 $1,350 n/a $255
5,569
kWh
$690
-
kW-mo/yr
- - - - -
06 2.1221: Replace obsolete burners with more efficient ones $653 $644 n/a $653
67,409
kWh
- - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $428 $1,350 n/a $148
3,224
kWh
$291
-
kW-mo/yr
- - - $(-11.0) -
08 3.7198: Reduce / eliminate use of disposable product $22,175 $25,000 n/a - - - - $22,175
-
lb
- -
09 3.7198: Reduce / eliminate use of disposable product $15,837 $22,000 n/a - - - $15,837
-
gal
- - -
10 4.821: Pay bills on time to avoid late fees $49,668 - n/a - - - - - - $49,668
TOTAL RECOMMENDED $115,060 $55,144 $8,480
233,880
kWh
$12,245
-
kW-mo/yr
$7,166
-
MMBtu
$15,837
-
gal
$22,175
-
lb
$(-511.0) $49,668
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs