| Assessment Year | 1999 |
|---|---|
| Principal Product | Steel Forgings |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $5 M to 10M |
| # of Employees | 110 |
| Plant Area |
195,000
ft2
|
| Annual Production | 2,400,000
lb
|
| Production Hrs. Annual | 6,140
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $99,551 | 2,367,819 |
kWh
|
$0.042 |
| Electricity Demand | $97,868 | 10,200 |
kW-mo/yr
|
$9.59 |
| Electricity Fees | $541 | - |
|
- |
| Natural Gas | $110,639 | 26,759 |
MMBtu
|
$4.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $72,380 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,672 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $23,826 | $4,650 |
$14,962
356,096
kWh
|
$8,864
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2511: Insulate bare equipment | $12,500 | $21,400 |
$12,500
936,108
kWh
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $7,846 | $14,300 |
$5,383
128,077
kWh
|
$2,463
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $6,669 | $3,500 |
$4,189
99,648
kWh
|
$2,480
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $5,608 | $2,000 |
$3,602
85,873
kWh
|
$2,006
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $3,354 | $825 |
$2,181
51,876
kWh
|
$1,173
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,655 | - |
$1,798
42,790
kWh
|
$857
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $2,059 | $1,500 |
$1,347
31,946
kWh
|
- | - |
$712
-
gal
|
- | |
| 09 | 2.2437: Recover waste heat from equipment | $6,405 | $25,000 | - | - |
$6,405
-
Tgal
|
- | - | |
| 10 | 3.4151: Minimize water usage | $1,019 | $1,850 | - | - |
$1,019
-
Tgal
|
- | - | |
| 11 | 4.821: Pay bills on time to avoid late fees | $439 | - | - | - | - | - | $439 | |
| TOTAL RECOMMENDED | $72,380 | $75,025 |
$45,962
1,732,414
kWh
|
$17,843
-
kW-mo/yr
|
$7,424
-
Tgal
|
$712
-
gal
|
$439 | ||
| TOTAL IMPLEMENTED | $31,672 | $18,950 |
$20,345
484,173
kWh
|
$11,327
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs