ITAC Assessment: BD0143
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ITAC Assessment: BD0143
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Assessment Year 1999
Principal Product Steel Forgings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 195,000
ft2
Annual Production 2,400,000
lb
Production Hrs. Annual 6,140
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,551 2,367,819
kWh
Electricity Demand $97,868 10,200
kW-mo/yr
Electricity Fees $541 -
Natural Gas $110,639 26,759
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,380 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,672

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,826 $4,650 $14,962
356,096
kWh
$8,864
-
kW-mo/yr
- - -
02 2.2511: Insulate bare equipment $12,500 $21,400 $12,500
936,108
kWh
- - - -
03 2.4133: Use most efficient type of electric motors $7,846 $14,300 $5,383
128,077
kWh
$2,463
-
kW-mo/yr
- - -
04 2.4314: Use synthetic lubricant $6,669 $3,500 $4,189
99,648
kWh
$2,480
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $5,608 $2,000 $3,602
85,873
kWh
$2,006
-
kW-mo/yr
- - -
06 2.7111: Reduce illumination to minimum necessary levels $3,354 $825 $2,181
51,876
kWh
$1,173
-
kW-mo/yr
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,655 - $1,798
42,790
kWh
$857
-
kW-mo/yr
- - -
08 2.7135: Install occupancy sensors $2,059 $1,500 $1,347
31,946
kWh
- - $712
-
gal
-
09 2.2437: Recover waste heat from equipment $6,405 $25,000 - - $6,405
-
Tgal
- -
10 3.4151: Minimize water usage $1,019 $1,850 - - $1,019
-
Tgal
- -
11 4.821: Pay bills on time to avoid late fees $439 - - - - - $439
TOTAL RECOMMENDED $72,380 $75,025 $45,962
1,732,414
kWh
$17,843
-
kW-mo/yr
$7,424
-
Tgal
$712
-
gal
$439
TOTAL IMPLEMENTED $31,672 $18,950 $20,345
484,173
kWh
$11,327
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs