| Assessment Year | 1999 |
|---|---|
| Principal Product | Machined Metal Products |
| NAICS |
n/a
|
| SIC | 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices |
| Sales Range | $5 M to 10M |
| # of Employees | 62 |
| Plant Area |
36,000
ft2
|
| Annual Production | 2,500,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $78,454 | 989,449 |
kWh
|
$0.079 |
| Natural Gas | $5,152 | 1,169 |
MMBtu
|
$4.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $27,993 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,342 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $4,412 | $4,890 |
$4,412
55,686
kWh
|
- | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,871 | - |
$1,871
23,740
kWh
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,635 | $225 |
$1,635
20,516
kWh
|
- | - | |
| 04 | 2.7135: Install occupancy sensors | $1,559 | $900 |
$1,559
19,637
kWh
|
- | - | |
| 05 | 2.4314: Use synthetic lubricant | $1,173 | $600 |
$1,173
14,947
kWh
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $966 | $969 |
$966
12,309
kWh
|
- | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $735 | $500 |
$735
9,379
kWh
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $662 | $380 |
$662
8,499
kWh
|
- | - | |
| 09 | 3.4111: Use closed cycle process to minimize waste water production | $2,707 | $10,000 |
$(-259.0)
(-3,224)
kWh
|
$3,366
-
Tgal
|
$(-400.0) | |
| 10 | 3.4151: Minimize water usage | $793 | $1,540 | - |
$793
-
Tgal
|
- | |
| 11 | 4.441: Install automatic packing equipment | $11,480 | $45,000 | - | - | $11,480 | |
| TOTAL RECOMMENDED | $27,993 | $65,004 |
$12,754
161,489
kWh
|
$4,159
-
Tgal
|
$11,080 | ||
| TOTAL IMPLEMENTED | $4,342 | $10,225 |
$1,376
17,292
kWh
|
$3,366
-
Tgal
|
$(-400.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs