ITAC Assessment: BD0133
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ITAC Assessment: BD0133
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Assessment Year 1999
Principal Product Molded Plastic Gears
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 34
Plant Area 17,761
ft2
Annual Production 80,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $81,423 2,030,774
kWh
Electricity Demand $52,644 4,296
kW-mo/yr
Electricity Fees $578 -
Natural Gas $3,882 744
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,228 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,892

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $1,753 $800 $1,218
31,946
kWh
$535
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,108 - $770
20,223
kWh
$338
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $876 $525 $552
14,361
kWh
$324
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $308 $566 $142
3,810
kWh
$166
-
kW-mo/yr
- -
05 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $291 $500 $202
5,275
kWh
$89
-
kW-mo/yr
- -
06 3.5212: Regrind, reuse, or sell scrap plastic parts $20,292 $1,500 - - $20,292
-
lb
-
07 4.441: Install automatic packing equipment $15,600 $61,950 - - - $15,600
TOTAL RECOMMENDED $40,228 $65,841 $2,884
75,615
kWh
$1,452
-
kW-mo/yr
$20,292
-
lb
$15,600
TOTAL IMPLEMENTED $17,892 $63,041 $1,464
38,394
kWh
$828
-
kW-mo/yr
- $15,600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs