| Assessment Year | 1999 |
|---|---|
| Principal Product | Sand Castings |
| NAICS |
n/a
|
| SIC | 3339: Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum |
| Sales Range | $5 M to 10M |
| # of Employees | 98 |
| Plant Area |
50,000
ft2
|
| Annual Production | 2,500,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $187,297 | 5,951,934 |
kWh
|
$0.031 |
| Electricity Demand | $64,759 | 6,264 |
kW-mo/yr
|
$10.34 |
| Electricity Fees | $312 | - |
|
- |
| Natural Gas | $46,847 | 9,800 |
MMBtu
|
$4.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $59,795 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $16,490 | $25,000 |
$6,128
192,849
kWh
|
$10,362
-
MMBtu
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,012 | $600 |
$4,012
127,491
kWh
|
- | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,032 | - |
$2,032
64,478
kWh
|
- | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,539 | $500 |
$1,539
48,945
kWh
|
- | - | - | - | |
| 05 | 2.4314: Use synthetic lubricant | $1,524 | $600 |
$1,524
48,359
kWh
|
- | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $1,231 | $750 |
$1,231
38,980
kWh
|
- | - | - | - | |
| 07 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $11,183 | $8,000 | - | - | - |
$11,183
-
lb
|
- | |
| 08 | 3.4151: Minimize water usage | $996 | $1,705 | - | - |
$996
-
Tgal
|
- | - | |
| 09 | 2.8114: Change rate schedules or other changes in utility service | $12,988 | $500 | - | - | - | - | $12,988 | |
| 10 | 3.6192: Use a less expensive method of waste removal | $7,800 | $500 | - | - | - | - | $7,800 | |
| TOTAL RECOMMENDED | $59,795 | $38,155 |
$16,466
521,102
kWh
|
$10,362
-
MMBtu
|
$996
-
Tgal
|
$11,183
-
lb
|
$20,788 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs