ITAC Assessment: BD0124
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ITAC Assessment: BD0124
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Assessment Year 1998
Principal Product Machined Parts
NAICS
n/a
SIC 3444: Sheet Metal Work
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 36,000
ft2
Annual Production 2,000
ton
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $37,771 605,217
kWh
Electricity Demand $5,890 2,501
kW-mo/yr
Electricity Fees $305 -
Natural Gas $9,890 2,114
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,166 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,605

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,996 $900 $3,633
57,737
kWh
$1,363
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,869 $4,085 $1,851
31,946
kWh
$708
-
kW-mo/yr
- - $310
03 2.4224: Upgrade controls on compressors $2,025 - $1,503
21,981
kWh
$522
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $647 $250 $481
7,034
kWh
$166
-
kW-mo/yr
- - -
05 2.4314: Use synthetic lubricant $641 $300 $476
7,034
kWh
$165
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $459 $225 $306
5,569
kWh
$153
-
kW-mo/yr
- - -
07 3.4151: Minimize water usage $319 $625 - - $319
-
Tgal
- -
08 4.423: Move product using mechanical means $11,232 $6,000 - - - $11,232 -
09 3.5311: Recover and reuse waste material $5,715 $2,500 - - - $5,715 -
10 4.821: Pay bills on time to avoid late fees $263 - - - - $263 -
TOTAL RECOMMENDED $29,166 $14,885 $8,250
131,301
kWh
$3,077
-
kW-mo/yr
$319
-
Tgal
$17,210 $310
TOTAL IMPLEMENTED $15,605 $7,485 $6,987
111,664
kWh
$2,593
-
kW-mo/yr
- $5,715 $310
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs