ITAC Assessment: BD0118
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ITAC Assessment: BD0118
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Assessment Year 1998
Principal Product Safety Containers
NAICS
n/a
SIC 3411: Metal Cans
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 162,660
ft2
Annual Production 450,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $95,202 2,820,926
kWh
Electricity Demand $107,464 9,854
kW-mo/yr
Electricity Fees $1,766 -
Natural Gas $86,724 18,967
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,369 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,428

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings By-product Production Savings
01 2.2622: Replace existing chiller with high efficiency model $32,188 $123,000 $5,448
155,334
kWh
$7,473
-
kW-mo/yr
$6,316
-
MMBtu
- - - $12,951 -
02 2.2437: Recover waste heat from equipment $3,395 $1,500 - - $3,395
-
MMBtu
- - - - -
03 2.1321: Replace fossil fuel equipment with electrical equipment $2,711 $2,400 $3,685
117,819
kWh
$1,320
-
kW-mo/yr
$(-2,294.0)
-
MMBtu
- - - - -
04 2.4133: Use most efficient type of electric motors $1,529 $3,580 $921
27,257
kWh
$608
-
kW-mo/yr
- - - - - -
05 2.7135: Install occupancy sensors $1,186 $700 $526
15,533
kWh
$660
-
kW-mo/yr
- - - - - -
06 2.4221: Install compressor air intakes in coolest locations $957 $800 $360
10,551
kWh
$597
-
kW-mo/yr
- - - - - -
07 2.4134: Replace electric motor with fossil fuel engine $880 $750 $331
9,965
kWh
$549
-
kW-mo/yr
- - - - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $774 $350 $291
8,792
kWh
$483
-
kW-mo/yr
- - - - - -
09 2.2692: Use outside cold water source as a supply of cooling water $755 $300 $284
8,499
kWh
$471
-
kW-mo/yr
- - - - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $501 - $188
5,569
kWh
$313
-
kW-mo/yr
- - - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $448 $450 $168
4,982
kWh
$74
-
kW-mo/yr
- - - - $206 -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $374 $360 $226
6,741
kWh
$148
-
kW-mo/yr
- - - - - -
13 3.5315: Lease / purchase baler; sell cardboard to recycler $10,694 $8,000 - - - - $2,238
-
lb
- $8,456 -
14 3.5316: Contract a wood pallet recycling company $5,275 $240 - - - - - - - $5,275
15 3.4151: Minimize water usage $982 $1,395 - - - $982
-
Tgal
- - - -
16 4.112: Replace old machine with new automatic multi-station tool $2,340 $2,000 - - - - - $2,340 - -
17 4.821: Pay bills on time to avoid late fees $380 - - - - - - - $380 -
TOTAL RECOMMENDED $65,369 $145,825 $12,428
371,042
kWh
$12,696
-
kW-mo/yr
$7,417
-
MMBtu
$982
-
Tgal
$2,238
-
lb
$2,340 $21,993 $5,275
TOTAL IMPLEMENTED $36,428 $125,660 $7,207
207,502
kWh
$9,748
-
kW-mo/yr
$6,316
-
MMBtu
- - - $13,157 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs