ITAC Assessment: BD0106
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ITAC Assessment: BD0106
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Assessment Year 1998
Principal Product Fabricated Metal
NAICS
n/a
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 130,000
ft2
Annual Production 180,000
pieces
Production Hrs. Annual 7,072
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,639 2,092,614
kWh
Electricity Demand $11,392 4,831
kW-mo/yr
Electricity Fees $5,830 -
Natural Gas $53,745 11,404
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $272,484 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7496: Install partitions to reduce size of conditioned space $14,857 $7,000 - - $14,857
-
MMBtu
- - -
02 2.7124: Make a practice of turning off lights when not needed $3,383 - $3,121
65,651
kWh
$262
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $1,941 $3,160 $1,826
38,394
kWh
$115
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $1,022 $800 $938
19,637
kWh
$84
-
kW-mo/yr
- - - -
05 2.7135: Install occupancy sensors $967 $650 $881
18,464
kWh
$86
-
kW-mo/yr
- - - -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $85,424 $67,500 - - - - - $85,424
07 3.5316: Contract a wood pallet recycling company $10,330 $210 - - - - $10,330 -
08 4.652: Replace existing equipment with more suitable substitutes $154,560 $23,000 - - - $154,560 - -
TOTAL RECOMMENDED $272,484 $102,320 $6,766
142,146
kWh
$547
-
kW-mo/yr
$14,857
-
MMBtu
$154,560 $10,330 $85,424
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs