ITAC Assessment: BD0105
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ITAC Assessment: BD0105
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Assessment Year 1998
Principal Product Dock Lifts and Cardboard Balers
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 119,000
ft2
Annual Production 2,000
pieces
Production Hrs. Annual 2,860
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $29,173 1,048,359
kWh
Electricity Demand $54,188 5,216
kW-mo/yr
Electricity Fees $3,355 -
Natural Gas $29,053 9,552
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,980 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $61,512

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7135: Install occupancy sensors $2,422 $1,850 $654
23,447
kWh
$1,768
-
kW-mo/yr
- - - - -
02 2.2511: Insulate bare equipment $1,337 $2,730 $349
12,603
kWh
$604
-
kW-mo/yr
$384
-
MMBtu
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $498 $450 $498
17,878
kWh
- - - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $258 $258 $171
6,155
kWh
$87
-
kW-mo/yr
- - - - -
05 2.4221: Install compressor air intakes in coolest locations $144 $100 $90
3,224
kWh
$54
-
kW-mo/yr
- - - - -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $21,209 $21,000 - - - - - - $21,209
07 3.4111: Use closed cycle process to minimize waste water production $356 $1,300 - - - $356
-
Tgal
- - -
08 4.423: Move product using mechanical means $60,756 $130,000 - - - - $20,378 $40,378 -
TOTAL RECOMMENDED $86,980 $157,688 $1,762
63,307
kWh
$2,513
-
kW-mo/yr
$384
-
MMBtu
$356
-
Tgal
$20,378 $40,378 $21,209
TOTAL IMPLEMENTED $61,512 $130,708 $669
24,033
kWh
$87
-
kW-mo/yr
- - $20,378 $40,378 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs