ITAC Assessment: BD0103
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ITAC Assessment: BD0103
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Assessment Year 1998
Principal Product Foam Padding
NAICS
n/a
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 45,000
ft2
Annual Production 41,308,512
lb
Production Hrs. Annual 4,810
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,230 3,057,737
kWh
Electricity Demand $128,654 12,267
kW-mo/yr
Electricity Fees $2,267 -
Natural Gas $83,485 51,132
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,119 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $95,119

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $15,194 $2,400 - $15,194
-
kW-mo/yr
- - -
02 2.7135: Install occupancy sensors $868 $500 $532
10,844
kWh
$336
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $671 $600 $524
10,551
kWh
$147
-
kW-mo/yr
- - -
04 2.4314: Use synthetic lubricant $515 $300 $421
8,499
kWh
$94
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $316 $674 $147
2,931
kWh
$169
-
kW-mo/yr
- - -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $29,507 $8,500 - - - $(-393.0) $29,900
07 3.5248: Separate and recycle scrap metal to foundry or for sale $600 $100 - - $600
-
lb
- -
08 4.423: Move product using mechanical means $47,448 $21,500 $12,024
242,966
kWh
- - $35,424 -
TOTAL RECOMMENDED $95,119 $34,574 $13,648
275,791
kWh
$15,940
-
kW-mo/yr
$600
-
lb
$35,031 $29,900
TOTAL IMPLEMENTED $95,119 $34,574 $13,648
275,791
kWh
$15,940
-
kW-mo/yr
$600
-
lb
$35,031 $29,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs