ITAC Assessment: BD0091
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ITAC Assessment: BD0091
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Assessment Year 1997
Principal Product Injection Moldings
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 41,000
ft2
Annual Production 450,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $129,641 2,779,895
kWh
Electricity Demand $81,024 6,250
kW-mo/yr
Electricity Fees $1,803 -
Natural Gas $6,043 1,376
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,927 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,095

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $38,324 $24,791 $31,281
671,161
kWh
$18,589
-
kW-mo/yr
$(-11,546.0)
-
MMBtu
- - - - -
02 2.8114: Change rate schedules or other changes in utility service $37,336 $500 - - - - - $37,336 - -
03 2.4133: Use most efficient type of electric motors $7,396 $8,110 $4,618
99,062
kWh
$2,778
-
kW-mo/yr
- - - - - -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,496 $1,920 $3,553
76,202
kWh
$1,218
-
kW-mo/yr
$(-1,275.0)
-
MMBtu
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,875 $2,077 $1,218
26,084
kWh
$657
-
kW-mo/yr
- - - - - -
06 2.4221: Install compressor air intakes in coolest locations $1,261 $400 $966
20,809
kWh
$295
-
kW-mo/yr
- - - - - -
07 2.7135: Install occupancy sensors $783 $600 $499
10,844
kWh
$284
-
kW-mo/yr
- - - - - -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $9,643 $7,500 - - - $3,473
-
lb
$(-660.0) - - $6,830
09 3.5311: Recover and reuse waste material $2,813 $2,250 $(-750.0)
(-16,120)
kWh
- - $132
-
lb
$(-3,900.0) - $7,331 -
TOTAL RECOMMENDED $102,927 $48,148 $41,385
888,042
kWh
$23,821
-
kW-mo/yr
$(-12,821.0)
-
MMBtu
$3,605
-
lb
$(-4,560.0) $37,336 $7,331 $6,830
TOTAL IMPLEMENTED $62,095 $45,728 $37,832
811,840
kWh
$22,603
-
kW-mo/yr
$(-11,546.0)
-
MMBtu
$3,605
-
lb
$(-4,560.0) - $7,331 $6,830
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs