ITAC Assessment: BD0085
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ITAC Assessment: BD0085
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Assessment Year 1997
Principal Product Rigid Foam Insulation
NAICS
n/a
SIC 3296: Mineral Wool
Sales Range $10
M
to 50
M
# of Employees 48
Plant Area 146,142
ft2
Annual Production 145,000
units
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $62,094 2,112,544
kWh
Electricity Demand $53,194 4,608
kW-mo/yr
Electricity Fees $6,449 -
Natural Gas $46,480 9,832
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,820 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,319

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $6,667 $6,050 $8,543
321,219
kWh
$4,233
-
kW-mo/yr
$(-6,109.0)
-
MMBtu
- - - - -
02 2.1123: Install automatic stack damper $5,587 $1,750 - - $5,587
-
MMBtu
- - - - -
03 2.4133: Use most efficient type of electric motors $3,828 $9,330 $2,066
70,340
kWh
$1,762
-
kW-mo/yr
- - - - - -
04 2.6231: Utilize controls to operate equipment only when needed $1,772 $300 $878
29,894
kWh
$894
-
kW-mo/yr
- - - - - -
05 2.1213: Direct warmest air to combustion intake $517 $250 - - $517
-
MMBtu
- - - - -
06 2.7135: Install occupancy sensors $745 $975 $403
13,775
kWh
$342
-
kW-mo/yr
- - - - - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $9,491 $1,000 $(-8.0)
(-293)
kWh
- - - $7,452
-
lb
$(-2,048.0) $4,095 -
08 3.4151: Minimize water usage $532 $805 - - - $532
-
Tgal
- - - -
09 4.611: Begin a practice of predictive / preventative maintenance $1,681 $1,000 - - - - - - - $1,681
TOTAL RECOMMENDED $30,820 $21,460 $11,882
434,935
kWh
$7,231
-
kW-mo/yr
$(-5.0)
-
MMBtu
$532
-
Tgal
$7,452
-
lb
$(-2,048.0) $4,095 $1,681
TOTAL IMPLEMENTED $13,319 $10,330 $2,058
70,047
kWh
$1,762
-
kW-mo/yr
- - $7,452
-
lb
$(-2,048.0) $4,095 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs