ITAC Assessment: BD0084
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ITAC Assessment: BD0084
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Assessment Year 1997
Principal Product Slide Gate Nozzles
NAICS
n/a
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 99,000
ft2
Annual Production 660,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $118,552 3,617,820
kWh
Electricity Demand $94,182 7,897
kW-mo/yr
Electricity Fees $1,560 -
Natural Gas $84,431 21,280
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,209 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,056

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $7,581 $5,500 $9,210
280,774
kWh
$3,006
-
kW-mo/yr
$(-4,635.0)
-
MMBtu
- -
02 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $7,164 $3,500 - - $7,164
-
MMBtu
- -
03 2.2511: Insulate bare equipment $4,774 $6,850 - - $4,774
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,816 $4,933 $3,008
91,735
kWh
$1,808
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $6,205 $11,750 $4,072
124,267
kWh
$2,133
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $1,580 $675 $1,031
31,360
kWh
$549
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,425 $1,200 $944
28,722
kWh
$481
-
kW-mo/yr
- - -
08 3.4115: Recover and reuse cooling water $8,749 $7,500 - - - $8,749
-
Tgal
-
09 3.4151: Minimize water usage $512 $875 - - - $512
-
Tgal
-
10 4.423: Move product using mechanical means $16,677 $1,380 $(-28.0)
(-879)
kWh
- - - $16,705
11 4.445: Install equipment to move product $5,726 $2,500 $(-24.0)
(-586)
kWh
- - - $5,750
TOTAL RECOMMENDED $65,209 $46,663 $18,213
555,393
kWh
$7,977
-
kW-mo/yr
$7,303
-
MMBtu
$9,261
-
Tgal
$22,455
TOTAL IMPLEMENTED $22,056 $15,500 $9,186
280,188
kWh
$3,006
-
kW-mo/yr
$(-4,635.0)
-
MMBtu
$8,749
-
Tgal
$5,750
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs