| Assessment Year | 1997 |
|---|---|
| Principal Product | Truck Bumpers and Chassis Stampings |
| NAICS |
n/a
|
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $1 M to 5M |
| # of Employees | 140 |
| Plant Area |
108,000
ft2
|
| Annual Production | 12,860
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $127,648 | 3,008,499 |
kWh
|
$0.042 |
| Electricity Demand | $88,232 | 7,244 |
kW-mo/yr
|
$12.18 |
| Electricity Fees | $5,248 | - |
|
- |
| Natural Gas | $65,741 | 21,481 |
MMBtu
|
$3.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $220,013 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $33,074 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $6,539 | $2,500 | - | - |
$6,539
-
MMBtu
|
- | - | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $4,024 | $8,880 |
$2,844
67,116
kWh
|
$1,180
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $1,748 | $1,125 |
$1,497
35,463
kWh
|
$251
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $959 | $553 |
$959
22,567
kWh
|
- | - | - | - | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $903 | $1,011 |
$531
12,603
kWh
|
$372
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $793 | $500 |
$443
10,551
kWh
|
$350
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $149,301 | $90,400 | - | - | - | - |
$8,633
-
gal
|
$26,981
-
lb
|
- | $99,741 | $13,946 | |
| 08 | 3.3122: Use filtration, centrifuging to remove contaminants | $31,643 | $34,000 |
$(-1,195.0)
(-10,844)
kWh
|
- | - |
$34,840
-
Tgal
|
- | - | $(-702.0) | - | $(-1,300.0) | |
| 09 | 3.5316: Contract a wood pallet recycling company | $3,344 | $420 | - | - | - | - | - | - | - | - | $3,344 | |
| 10 | 4.122: Develop standard procedures to improve internal yields | $20,759 | $1,800 | - | - | - | - | - | - | $20,759 | - | - | |
| TOTAL RECOMMENDED | $220,013 | $141,189 |
$5,079
137,456
kWh
|
$2,153
-
kW-mo/yr
|
$6,539
-
MMBtu
|
$34,840
-
Tgal
|
$8,633
-
gal
|
$26,981
-
lb
|
$20,057 | $99,741 | $15,990 | ||
| TOTAL IMPLEMENTED | $33,074 | $14,233 |
$4,246
100,234
kWh
|
$1,530
-
kW-mo/yr
|
$6,539
-
MMBtu
|
- | - | - | $20,759 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs