| Assessment Year | 1997 |
|---|---|
| Principal Product | Metal Stampings |
| NAICS |
n/a
|
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
87,000
ft2
|
| Annual Production | 1,196,000
ton
|
| Production Hrs. Annual | 2,340
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $30,512 | 705,451 |
kWh
|
$0.043 |
| Electricity Demand | $47,337 | 3,881 |
kW-mo/yr
|
$12.20 |
| Electricity Fees | $3,133 | - |
|
- |
| Natural Gas | $12,857 | 3,252 |
MMBtu
|
$3.95 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $145,645 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,301 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $3,382 | $8,810 |
$1,396
42,204
kWh
|
$1,986
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.8112: Combine utility meters | $2,671 | $100 | - | - | $2,671 | - | - | - | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $2,361 | $1,000 | - | - | - |
$2,361
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,034 | $3,504 |
$730
21,981
kWh
|
$1,304
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $901 | $800 |
$354
10,551
kWh
|
$547
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $703 | $900 |
$279
8,499
kWh
|
$424
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $422 | $450 |
$422
12,603
kWh
|
- | - | - | - | - | - | - | - | |
| 08 | 3.8124: Install floating covers on tanks of volatile materials to reduce evaporation | $2,430 | $400 | - | - | - | - | - | $2,430 | - | - | - | |
| 09 | 3.4151: Minimize water usage | $469 | $1,265 | - | - | - | - | - | - |
$469
-
Tgal
|
- | - | |
| 10 | 4.441: Install automatic packing equipment | $118,560 | $19,000 | - | - | - | - | $118,560 | - | - | - | - | |
| 11 | 4.611: Begin a practice of predictive / preventative maintenance | $11,712 | $3,000 | - | - | - | - | $(-3,888.0) | - | - | $12,600 | $3,000 | |
| TOTAL RECOMMENDED | $145,645 | $39,229 |
$3,181
95,838
kWh
|
$4,261
-
kW-mo/yr
|
$2,671 |
$2,361
-
MMBtu
|
$114,672 | $2,430 |
$469
-
Tgal
|
$12,600 | $3,000 | ||
| TOTAL IMPLEMENTED | $17,301 | $8,254 |
$1,431
43,083
kWh
|
$1,728
-
kW-mo/yr
|
- | - | $(-3,888.0) | $2,430 | - | $12,600 | $3,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs