ITAC Assessment: WM0139
ITAC logo
ITAC Assessment: WM0139
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2019
Principal Product Cookware
NAICS 332215: Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 3365: Aluminum Foundries
Sales Range $50
M
to 100
M
# of Employees 160
Plant Area 550,000
ft2
Annual Production 650,000
units
Production Hrs. Annual 7,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $530,399 8,242,437
kWh
Electricity Demand $425,209 31,453
kW-mo/yr
Electricity Fees $16,683 -
Natural Gas $254,035 51,745
MMBtu
Waste Disposal Costs
Water Usage $250,494 34,280
Tgal
TOTAL YEARLY COSTS $1,476,820
RECOMMENDED SAVINGS* $80,008 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,399

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $19,133 $12,100 - - $19,133
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $16,210 $23,025 - - $16,210
-
MMBtu
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,947 $20,250 $9,337
147,090
kWh
$3,610
-
kW-mo/yr
-
04 2.2531: Re-size charging openings or add movable cover or door $11,403 $2,900 - - $11,403
-
MMBtu
05 2.2622: Replace existing chiller with high efficiency model $11,010 $44,400 $8,130
128,092
kWh
$2,880
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,513 $10,050 $2,592
40,838
kWh
$921
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,014 $4,600 $2,225
35,047
kWh
$790
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,399 $2,250 $972
15,304
kWh
$427
-
kW-mo/yr
-
09 2.2511: Insulate bare equipment $1,379 $1,600 - - $1,379
-
MMBtu
TOTAL RECOMMENDED $80,008 $121,175 $23,256
366,371
kWh
$8,627
-
kW-mo/yr
$48,125
-
MMBtu
TOTAL IMPLEMENTED $1,399 $2,250 $972
15,304
kWh
$427
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs