| Assessment Year | 1997 |
|---|---|
| Principal Product | Sheet Metal Components |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 185 |
| Plant Area |
78,750
ft2
|
| Annual Production | 6,700,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $116,434 | 2,287,515 |
kWh
|
$0.051 |
| Electricity Demand | $13,133 | 5,579 |
kW-mo/yr
|
$2.35 |
| Electricity Fees | $859 | - |
|
- |
| Natural Gas | $95,973 | 25,148 |
MMBtu
|
$3.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $222,452 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $2,763 | - | n/a |
$2,763
75,615
kWh
|
- | - | - | - | - | - | - | - |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $2,201 | $500 | n/a |
$1,647
45,135
kWh
|
$554
-
kW-mo/yr
|
- | - | - | - | - | - | - |
| 03 | 2.7135: Install occupancy sensors | $1,702 | $1,200 | n/a |
$1,009
27,550
kWh
|
$693
-
kW-mo/yr
|
- | - | - | - | - | - | - |
| 04 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $816 | $1,460 | n/a |
$816
63,599
kWh
|
- | - | - | - | - | - | - | - |
| 05 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $153,684 | $8,100 | n/a | - | - | - | - | - | - | - | $153,684 | - |
| 06 | 3.3125: Use distillation, evaporation to remove contaminants | $16,271 | $20,500 | n/a | - | - | $(-2,921.0) | - |
$9,742
-
gal
|
- | - | $9,450 | - |
| 07 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $7,252 | $7,000 | n/a | - | - | - | - | - |
$3,110
-
lb
|
$(-1,456.0) | $5,598 | - |
| 08 | 3.4151: Minimize water usage | $713 | $1,625 | n/a | - | - | - |
$281
-
Tgal
|
- | - | - | - |
$432
-
Tgal
|
| 09 | 4.111: Add equipment/ operators to reduce production bottleneck | $37,050 | $9,400 | n/a | - | - | - | - | - | - | $37,050 | - | - |
| TOTAL RECOMMENDED | $222,452 | $49,785 |
$6,235
211,899
kWh
|
$1,247
-
kW-mo/yr
|
$(-2,921.0) |
$281
-
Tgal
|
$9,742
-
gal
|
$3,110
-
lb
|
$35,594 | $168,732 |
$432
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs