ITAC Assessment: BD0072
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ITAC Assessment: BD0072
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Assessment Year 1996
Principal Product Industrial Materials Handling Products
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 53,000
ft2
Annual Production 15,000
pieces
Production Hrs. Annual 4,992
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,191 1,150,352
kWh
Electricity Demand $40,590 3,342
kW-mo/yr
Electricity Fees $516 -
Natural Gas $31,998 8,708
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,538 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,677

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $3,520 $6,730 $2,484
70,926
kWh
$1,036
-
kW-mo/yr
-
02 2.4221: Install compressor air intakes in coolest locations $1,343 $800 $643
18,464
kWh
$700
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,298 $1,975 $675
19,343
kWh
$623
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,259 $600 $1,259
36,049
kWh
- -
05 2.7135: Install occupancy sensors $518 $675 $247
7,034
kWh
$271
-
kW-mo/yr
-
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $21,600 $3,100 - - $21,600
TOTAL RECOMMENDED $29,538 $13,880 $5,308
151,816
kWh
$2,630
-
kW-mo/yr
$21,600
TOTAL IMPLEMENTED $27,677 $12,405 $4,418
126,318
kWh
$1,659
-
kW-mo/yr
$21,600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs