ITAC Assessment: BD0070
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ITAC Assessment: BD0070
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Assessment Year 1996
Principal Product Sanitairyware
NAICS
n/a
SIC 3261: Vitreous China Plumbing Fixtures and China and Earthenware Fittings and Bathroom Accessories
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 425,212
ft2
Annual Production 1,300,000
pieces
Production Hrs. Annual 2,470
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $246,214 6,674,385
kWh
Electricity Demand $135,862 14,436
kW-mo/yr
Electricity Fees $51,493 -
Natural Gas $678,805 251,313
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $230,483 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
01 2.2437: Recover waste heat from equipment $15,283 $2,760 - - $16,213
-
MMBtu
$(-930.0) - -
02 2.4133: Use most efficient type of electric motors $12,354 $18,480 $9,604
283,411
kWh
$2,750
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,836 $7,312 $1,943
57,444
kWh
$1,893
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $2,279 $1,000 $1,419
41,911
kWh
$860
-
kW-mo/yr
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,719 $1,103 $1,336
39,273
kWh
$383
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $1,671 $2,175 $788
23,154
kWh
$883
-
kW-mo/yr
- - - -
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $166,575 $30,700 - - - - $166,575 -
08 3.4115: Recover and reuse cooling water $26,766 $19,320 $(-1,050.0)
(-31,067)
kWh
$(-514.0)
-
kW-mo/yr
- - - $28,330
-
Tgal
TOTAL RECOMMENDED $230,483 $82,850 $14,040
414,126
kWh
$6,255
-
kW-mo/yr
$16,213
-
MMBtu
$(-930.0) $166,575 $28,330
-
Tgal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs