ITAC Assessment: BD0061
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ITAC Assessment: BD0061
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Assessment Year 1996
Principal Product Automotive Parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 157
Plant Area 198,114
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $419,602 9,222,157
kWh
Natural Gas $224,711 67,678
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $96,699 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,482

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $12,793 $26,520 $12,793
281,067
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,482 $10,728 $4,482
98,476
kWh
- -
03 2.7135: Install occupancy sensors $2,554 $2,250 $2,554
56,272
kWh
- -
04 2.4221: Install compressor air intakes in coolest locations $1,409 $450 $1,409
31,067
kWh
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $674 $400 $674
14,947
kWh
- -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $20,800 $2,790 - - $20,800
07 3.5315: Lease / purchase baler; sell cardboard to recycler $53,987 $7,000 - $(-1,068.0) $55,055
TOTAL RECOMMENDED $96,699 $50,138 $21,912
481,829
kWh
$(-1,068.0) $75,855
TOTAL IMPLEMENTED $4,482 $10,728 $4,482
98,476
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs