ITAC Assessment: BD0059
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ITAC Assessment: BD0059
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Assessment Year 1996
Principal Product Garage Doors and Door Hardware
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 101
Plant Area 133,900
ft2
Annual Production 199,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,278 1,628,664
kWh
Electricity Demand $30,088 2,098
kW-mo/yr
Electricity Fees $6,654 -
Natural Gas $18,130 7,463
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,796 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,534

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,814 $3,671 $821
25,791
kWh
$993
-
kW-mo/yr
- - - - -
02 2.4133: Use most efficient type of electric motors $1,601 $6,270 $834
26,084
kWh
$767
-
kW-mo/yr
- - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,408 $750 $1,408
44,256
kWh
- - - - - -
04 2.7135: Install occupancy sensors $1,101 $825 $537
16,999
kWh
$564
-
kW-mo/yr
- - - - -
05 2.4221: Install compressor air intakes in coolest locations $543 $750 $543
16,999
kWh
- - - - - -
06 4.431: Train operators for maximum operating efficiency $26,027 $7,500 - - - $1,327
-
lb
- $24,700 -
07 3.5316: Contract a wood pallet recycling company $9,618 $370 - - - $4,423
-
lb
$5,195 - -
08 3.4158: Use minimum cooling water to bearings $684 $425 - - $318
-
Tgal
- - - $366
-
Tgal
TOTAL RECOMMENDED $42,796 $20,561 $4,143
130,129
kWh
$2,324
-
kW-mo/yr
$318
-
Tgal
$5,750
-
lb
$5,195 $24,700 $366
-
Tgal
TOTAL IMPLEMENTED $31,534 $18,616 $3,063
96,131
kWh
$1,760
-
kW-mo/yr
$318
-
Tgal
$1,327
-
lb
- $24,700 $366
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs