| Assessment Year | 1996 |
|---|---|
| Principal Product | Garage Door Springs and Tracks |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 190 |
| Plant Area |
274,000
ft2
|
| Annual Production | 184,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $59,333 | 1,747,069 |
kWh
|
$0.034 |
| Electricity Demand | $32,192 | 4,526 |
kW-mo/yr
|
$7.11 |
| Electricity Fees | $7,172 | - |
|
- |
| Natural Gas | $41,404 | 17,083 |
MMBtu
|
$2.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $31,629 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,361 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $13,789 | $27,000 |
$2,788
87,339
kWh
|
$5,636
-
kW-mo/yr
|
$3,943
-
Tgal
|
- | $1,422 | - | - | |
| 02 | 2.7135: Install occupancy sensors | $5,882 | $2,625 |
$3,029
94,959
kWh
|
$2,853
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,861 | $6,766 |
$2,562
79,132
kWh
|
$2,299
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $3,689 | $6,130 |
$2,245
70,340
kWh
|
$1,444
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $245 | $300 |
$245
7,620
kWh
|
- | - | - | - | - | - | |
| 06 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $1,597 | $750 | - | - | - | - | - | $1,597 | - | |
| 07 | 3.4115: Recover and reuse cooling water | $1,566 | $3,018 |
$(-420.0)
(-6,155)
kWh
|
- | - | $(-150.0) | - | - |
$2,136
-
Tgal
|
|
| TOTAL RECOMMENDED | $31,629 | $46,589 |
$10,449
333,235
kWh
|
$12,232
-
kW-mo/yr
|
$3,943
-
Tgal
|
$(-150.0) | $1,422 | $1,597 |
$2,136
-
Tgal
|
||
| TOTAL IMPLEMENTED | $10,361 | $16,214 |
$4,632
150,937
kWh
|
$3,743
-
kW-mo/yr
|
- | $(-150.0) | - | - |
$2,136
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs