ITAC Assessment: BD0049
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ITAC Assessment: BD0049
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Assessment Year 1996
Principal Product Aluminum Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 60,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,678 1,460,727
kWh
Electricity Demand $9,912 4,166
kW-mo/yr
Electricity Fees $13,343 -
Natural Gas $114,580 30,644
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,553 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,711

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.8113: Purchase gas directly from a contract gas supplier $30,711 $1,500 - - - $30,711
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,901 $1,050 $1,706
56,858
kWh
$195
-
kW-mo/yr
- -
03 2.4133: Use most efficient type of electric motors $1,535 $5,880 $1,251
41,618
kWh
$284
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $731 $750 $616
20,516
kWh
$115
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $515 $1,220 $416
13,775
kWh
$99
-
kW-mo/yr
- -
06 3.5221: Recycle casting sand $37,160 $250,000 - - $37,160
-
lb
-
TOTAL RECOMMENDED $72,553 $260,400 $3,989
132,767
kWh
$693
-
kW-mo/yr
$37,160
-
lb
$30,711
TOTAL IMPLEMENTED $30,711 $1,500 - - - $30,711
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs