ITAC Assessment: BD0047
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ITAC Assessment: BD0047
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Assessment Year 1996
Principal Product Automotive electronics
NAICS
n/a
SIC 3679: Electronic Components, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 130,000
ft2
Annual Production 25,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $207,854 5,381,301
kWh
Electricity Demand $115,332 10,984
kW-mo/yr
Electricity Fees $14,747 -
Natural Gas $7,578 1,548
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,100 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,352

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.4221: Install compressor air intakes in coolest locations $5,967 $1,000 $4,904
130,422
kWh
$1,063
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $3,769 $525 $2,681
71,219
kWh
$1,088
-
kW-mo/yr
- -
03 2.4133: Use most efficient type of electric motors $2,287 $4,900 $1,776
47,186
kWh
$511
-
kW-mo/yr
- -
04 2.4314: Use synthetic lubricant $2,516 $240 $2,094
55,686
kWh
$422
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,554 $4,416 $733
19,637
kWh
$821
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $974 $525 $818
21,688
kWh
$156
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $570 $723 $414
11,137
kWh
$156
-
kW-mo/yr
- -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $10,300 $25,000 - - - $10,300
-
lb
09 3.4151: Minimize water usage $3,512 $8,000 - - $3,512
-
Tgal
-
10 3.5212: Regrind, reuse, or sell scrap plastic parts $1,651 $370 - - - $1,651
-
lb
TOTAL RECOMMENDED $33,100 $45,699 $13,420
356,975
kWh
$4,217
-
kW-mo/yr
$3,512
-
Tgal
$11,951
-
lb
TOTAL IMPLEMENTED $11,352 $11,564 $8,645
230,070
kWh
$2,707
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs