ITAC Assessment: AT0108
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ITAC Assessment: AT0108
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Assessment Year 1988
Principal Product METAL FASTENERS
NAICS
n/a
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area
n/a
Annual Production 1,200,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $271,254 6,194,900
kWh
Natural Gas $261,371 67,320
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $103,262 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $90,262

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $41,053 $11,000 - $26,053
-
MMBtu
$15,000
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,433 $5,310 $5,433
123,974
kWh
- -
03 2.4239: Eliminate or reduce compressed air usage $19,258 $4,500 $19,258
439,918
kWh
- -
04 2.4239: Eliminate or reduce compressed air usage $6,681 $300 $6,681
152,696
kWh
- -
05 2.4221: Install compressor air intakes in coolest locations $2,067 $1,200 $2,067
47,186
kWh
- -
06 2.4133: Use most efficient type of electric motors $2,541 $1,193 $2,541
58,030
kWh
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,782 - $3,782
86,460
kWh
- -
08 2.2136: Install / repair insulation on steam lines $1,957 $670 - $1,957
-
MMBtu
-
09 2.2414: Use waste heat from hot flue gases to preheat $6,859 $10,000 - $6,859
-
MMBtu
-
10 2.1233: Analyze flue gas for proper air/fuel ratio $1,101 - - $1,401
-
MMBtu
$(-300.0)
11 2.1222: Install turbulators $2,359 $600 - $2,359
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $10,171 - - $11,171
-
MMBtu
$(-1,000.0)
TOTAL RECOMMENDED $103,262 $34,773 $39,762
908,264
kWh
$49,800
-
MMBtu
$13,700
TOTAL IMPLEMENTED $90,262 $24,173 $35,980
821,804
kWh
$40,582
-
MMBtu
$13,700
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs