ITAC Assessment: AT0107
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ITAC Assessment: AT0107
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Assessment Year 1988
Principal Product MOLDED RUBBER PRODUCTS
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 158
Plant Area
n/a
Annual Production 200,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,036 3,715,123
kWh
Natural Gas $155,797 36,677
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,540 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,484

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $43,172 - $41,716
-
kWh
- $1,456
02 2.2414: Use waste heat from hot flue gases to preheat $5,252 $8,000 - $5,252
-
MMBtu
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $406 - - $906
-
MMBtu
$(-500.0)
04 2.2122: Install / repair insulation on condensate lines $139 - - $139
-
MMBtu
-
05 2.4133: Use most efficient type of electric motors $531 $490 $531
10,844
kWh
- -
06 2.7221: Lower temperature during the winter season and vice-versa $1,249 $1,400 $1,249
25,498
kWh
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,436 - $1,436
29,308
kWh
- -
08 2.4221: Install compressor air intakes in coolest locations $789 $1,000 $789
16,120
kWh
- -
09 2.4312: Improve lubrication practices $586 - $586
12,016
kWh
- -
10 2.2511: Insulate bare equipment $664 $500 $664
48,066
kWh
- -
11 2.7111: Reduce illumination to minimum necessary levels $804 $2,635 $804
16,413
kWh
- -
12 2.7314: Reduce ventilation air $512 $300 $512
10,551
kWh
- -
TOTAL RECOMMENDED $55,540 $14,325 $48,287
168,816
kWh
$6,297
-
MMBtu
$956
TOTAL IMPLEMENTED $49,484 $3,690 $47,483
152,403
kWh
$1,045
-
MMBtu
$956
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs