ITAC Assessment: AS0423
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ITAC Assessment: AS0423
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Assessment Year 2006
Principal Product golf clubs
NAICS 332439: Other Metal Container Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 770
Plant Area 2,178,000
ft2
Annual Production 130,000
pieces
Production Hrs. Annual 4,318
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $845,308 11,168,169
kWh
Electricity Demand $41,515 25,845
kW-mo/yr
Natural Gas $51,437 4,624
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $267,968 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings By-product Production Savings
01 4.512: Condense operation into one building $205,767 $2,100,000 - - $205,767
02 2.4231: Reduce the pressure of compressed air to the minimum required $13,786 $1,000 $13,786
171,790
kWh
- -
03 2.5121: Redesign flow to minimize mass transfer length $13,786 $13,000 $13,002
171,750
kWh
$784
-
kW-mo/yr
-
04 2.4224: Upgrade controls on compressors $13,316 $10,000 $12,559
165,909
kWh
$757
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,912 $10,000 $12,178
160,870
kWh
$734
-
kW-mo/yr
-
06 2.4323: Use optimum size and capacity equipment $8,401 $16,000 $7,923
104,658
kWh
$478
-
kW-mo/yr
-
TOTAL RECOMMENDED $267,968 $2,150,000 $59,448
774,977
kWh
$2,753
-
kW-mo/yr
$205,767
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs