ITAC Assessment: AS0417
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ITAC Assessment: AS0417
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Assessment Year 2006
Principal Product Polyethylene bags
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 43
Plant Area 40,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,308 3,393,372
kWh
Electricity Demand $51,478 22,480
kW-mo/yr
Electricity Fees $20,720 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,644 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.3212: Optimize plant power factor $20,720 $27,407 - - $20,720
02 2.4323: Use optimum size and capacity equipment $12,507 $12,000 $11,791
162,629
kWh
$716
-
kW-mo/yr
-
03 4.821: Pay bills on time to avoid late fees $9,586 $200 - - $9,586
04 2.4231: Reduce the pressure of compressed air to the minimum required $7,690 $1,000 $7,250
99,998
kWh
$440
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,247 $10,000 $4,947
66,226
kWh
$300
-
kW-mo/yr
-
06 2.4224: Upgrade controls on compressors $4,692 $10,000 $4,423
61,002
kWh
$269
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $404 $7,797 $371
5,119
kWh
$33
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $452 $300 $452
6,233
kWh
- -
09 2.9112: Use solar heat to heat water $346 $2,800 $343
4,801
kWh
$3
-
kW-mo/yr
-
TOTAL RECOMMENDED $61,644 $71,504 $29,577
406,008
kWh
$1,761
-
kW-mo/yr
$30,306
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs