ITAC Assessment: AS0406
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ITAC Assessment: AS0406
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Assessment Year 2005
Principal Product gypsum board products
NAICS 327420: Gypsum Product Manufacturing
SIC 3275: Gypsum Products
Sales Range $100
M
to 500
M
# of Employees 130
Plant Area 600,000
ft2
Annual Production 1,300,000
thousand feet
Production Hrs. Annual 6,616
hrs
Location (State) Nevada

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $869,735 17,642,832
kWh
Electricity Demand $107,159 27,816
kW-mo/yr
Natural Gas $929,178 96,737
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $520,926 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $393,520 $200,000 - - $393,520
-
MMBtu
02 2.4224: Upgrade controls on compressors $46,489 $10,000 $42,036
854,396
kWh
$4,453
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $28,210 $1,000 $25,516
518,617
kWh
$2,694
-
kW-mo/yr
-
04 2.4226: Use / purchase optimum sized compressor $21,234 $10,000 $19,214
390,534
kWh
$2,020
-
kW-mo/yr
-
05 2.2136: Install / repair insulation on steam lines $20,625 $11,478 - - $20,625
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $10,848 $1,000 $9,994
203,140
kWh
$854
-
kW-mo/yr
-
TOTAL RECOMMENDED $520,926 $233,478 $96,760
1,966,687
kWh
$10,021
-
kW-mo/yr
$414,145
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs