ITAC Assessment: AS0391
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ITAC Assessment: AS0391
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Assessment Year 2004
Principal Product Plastic food containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 2656: Sanitary Food Containers, Except Folding
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 220,000
ft2
Annual Production 4,000,000
pieces
Production Hrs. Annual 8,520
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $952,233 22,969,142
kWh
Electricity Demand $12,189 4,930
kW-mo/yr
Electricity Fees $430,475 -
Natural Gas $17,187 2,675
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $310,184 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings By-product Production Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $71,356 $27,044 $67,429
1,125,687
kWh
$3,927
-
kW-mo/yr
-
02 2.4224: Upgrade controls on compressors $56,937 $10,000 $53,790
801,048
kWh
$3,147
-
kW-mo/yr
-
03 4.625: Develop standard operating procedures $121,316 $80,000 $121,316
831,264
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $14,082 $14,973 $13,262
224,787
kWh
$820
-
kW-mo/yr
-
05 2.4226: Use / purchase optimum sized compressor $14,058 $5,000 $13,484
206,225
kWh
$574
-
kW-mo/yr
-
06 4.514: Re-arrange equipment layout to reduce handling costs $14,162 $625 - - $14,162
07 2.7232: Replace existing hvac unit with high efficiency model $11,974 $2,667 $11,026
186,880
kWh
$948
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $6,299 $3,287 $5,948
100,949
kWh
$351
-
kW-mo/yr
-
TOTAL RECOMMENDED $310,184 $143,596 $286,255
3,476,840
kWh
$9,767
-
kW-mo/yr
$14,162
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs