| Assessment Year | 2005 |
|---|---|
| Principal Product | Corrugated Cardboard |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2635: |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
180,000
ft2
|
| Annual Production | 50,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $81,212 | 2,331,588 |
kWh
|
$0.035 |
| Electricity Demand | $17,881 | 12,317 |
kW-mo/yr
|
$1.45 |
| Natural Gas | $325,375 | 425,290 |
MMBtu
|
$0.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $119,598 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $102,975 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7495: Install replacement doors | $65,227 | $72,000 |
$65,227
2,264,156
kWh
|
- | - | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $13,106 | $12,800 | - | - |
$13,106
-
MMBtu
|
- | - | |
| 03 | 2.1224: Replace boiler | $14,342 | $2,500 | - | - |
$11,842
-
MMBtu
|
- | $2,500 | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $8,812 | $900 |
$8,160
234,489
kWh
|
$652
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.1116: Improve combustion control capability | $5,194 | $2,000 |
$145
4,160
kWh
|
- |
$5,049
-
MMBtu
|
- | - | |
| 06 | 2.4314: Use synthetic lubricant | $536 | $550 |
$496
14,244
kWh
|
$40
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $4,293 | $10,160 |
$3,923
112,752
kWh
|
$370
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2135: Repair and eliminate steam leaks | $2,844 | $2,400 |
$2,844
112,251
kWh
|
- | - | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $712 | $1,000 | - | - |
$712
-
MMBtu
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,050 | $300 |
$972
27,930
kWh
|
$78
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,154 | $2,480 |
$860
24,722
kWh
|
$49
-
kW-mo/yr
|
- | - | $245 | |
| 12 | 2.7135: Install occupancy sensors | $677 | $375 |
$607
17,430
kWh
|
$70
-
kW-mo/yr
|
- | - | - | |
| 13 | 3.4111: Use closed cycle process to minimize waste water production | $1,651 | $1,250 | - | - | - |
$1,651
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $119,598 | $108,715 |
$83,234
2,812,134
kWh
|
$1,259
-
kW-mo/yr
|
$30,709
-
MMBtu
|
$1,651
-
Tgal
|
$2,745 | ||
| TOTAL IMPLEMENTED | $102,975 | $91,185 |
$82,374
2,787,412
kWh
|
$1,210
-
kW-mo/yr
|
$16,891
-
MMBtu
|
- | $2,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs