| Assessment Year | 2004 |
|---|---|
| Principal Product | Aluminum extruded products |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $10 M to 50M |
| # of Employees | 95 |
| Plant Area |
52,000
ft2
|
| Annual Production | 2,000,000
lb
|
| Production Hrs. Annual | 8,592
hrs
|
| Location (State) | Arizona |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $149,968 | 3,551,200 |
kWh
|
$0.042 |
| Electricity Demand | $14,400 | 7,200 |
kW-mo/yr
|
$2.00 |
| Electricity Fees | $71,024 | - |
|
- |
| Natural Gas | $117,296 | 15,112 |
MMBtu
|
$7.76 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $629,917 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $842 | $200 |
$807
12,952
kWh
|
$35
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $21,498 | $120 |
$20,574
330,870
kWh
|
$924
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $16,320 | $40,000 | - | - | - | $1,020 | - | $15,300 | |
| 04 | 2.7135: Install occupancy sensors | $2,878 | $1,350 |
$2,878
46,240
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,064 | $12,003 |
$1,933
31,067
kWh
|
$131
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2514: Cover open tanks | $4,988 | $6,000 | - | - |
$4,988
-
MMBtu
|
- | - | - | |
| 07 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $244 | $600 | - | - |
$244
-
MMBtu
|
- | - | - | |
| 08 | 2.4226: Use / purchase optimum sized compressor | $2,942 | $600 |
$2,816
45,258
kWh
|
$126
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $406 | $367 |
$388
6,241
kWh
|
$18
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 4.711: Initiate a total quality management program | $577,735 | $9,735 | - | - | - | - | $577,735 | - | |
| TOTAL RECOMMENDED | $629,917 | $70,975 |
$29,396
472,628
kWh
|
$1,234
-
kW-mo/yr
|
$5,232
-
MMBtu
|
$1,020 | $577,735 | $15,300 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs