| Assessment Year | 2003 |
|---|---|
| Principal Product | FNC Batteries for Aircraft |
| NAICS | 335911: Storage Battery Manufacturing |
| SIC | 3691: Storage Batteries |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
41,000
ft2
|
| Annual Production | 2,100
pieces
|
| Production Hrs. Annual | 4,233
hrs
|
| Location (State) | Arizona |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $193,680 | 3,421,252 |
kWh
|
$0.057 |
| Electricity Demand | $21,747 | 7,731 |
kW-mo/yr
|
$2.81 |
| Electricity Fees | $17,262 | - |
|
- |
| Natural Gas | $22,311 | 2,406 |
MMBtu
|
$9.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $492,476 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $89,493 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,371 | $20,633 |
$1,958
49,433
kWh
|
$1,413
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $228 | $30 |
$132
3,341
kWh
|
$96
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,795 | $30 |
$6,139
121,804
kWh
|
$656
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4311: Recover mechanical energy | $1,455 | $250 |
$845
21,333
kWh
|
$610
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2622: Replace existing chiller with high efficiency model | $12,973 | $30,140 |
$7,530
190,158
kWh
|
$5,443
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,552 | $6,867 |
$14,059
355,028
kWh
|
$6,493
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $48 | $134 |
$30
765
kWh
|
$18
-
kW-mo/yr
|
- | - | - | |
| 08 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $6,600 | $60 | - | - | - | $6,600 | - | |
| 09 | 4.426: Modify workload | $41,600 | $250 | - | - | $41,600 | - | - | |
| 10 | 4.446: Automate finishing process | $10,575 | $22,000 | - | - | $10,575 | - | - | |
| 11 | 4.514: Re-arrange equipment layout to reduce handling costs | $68,455 | $3,840 | - | - | - | $68,455 | - | |
| 12 | 4.111: Add equipment/ operators to reduce production bottleneck | $319,824 | $3,600 | - | - | - | - | $319,824 | |
| TOTAL RECOMMENDED | $492,476 | $87,834 |
$30,693
741,862
kWh
|
$14,729
-
kW-mo/yr
|
$52,175 | $75,055 | $319,824 | ||
| TOTAL IMPLEMENTED | $89,493 | $49,840 |
$22,156
526,265
kWh
|
$8,562
-
kW-mo/yr
|
$52,175 | $6,600 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs