ITAC Assessment: AS0304
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ITAC Assessment: AS0304
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Assessment Year 2001
Principal Product Sheet metal fabrication, powder metal coatings
NAICS
n/a
SIC 3444: Sheet Metal Work
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 40,000
ft2
Annual Production 60,000
pieces
Production Hrs. Annual 3,000
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $29,930 334,680
kWh
Electricity Demand $3,017 1,830
kW-mo/yr
Electricity Fees $2,374 -
Natural Gas $45,790 6,445
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $196,505 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,685

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $895 $120 $621
8,374
kWh
$274
-
kW-mo/yr
- - -
02 2.7145: Install skylights $1,241 $1,992 $1,241
16,740
kWh
- - - -
03 2.1121: Use insulation in furnaces to facilitate heating / cooling $764 $2,484 - - $764
-
MMBtu
- -
04 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $5,488 $648 $4,280
57,750
kWh
$1,208
-
kW-mo/yr
- - -
05 4.513: Re-arrange equipment layout to reduce labor costs $64,704 $8,580 - - - $64,704 -
06 4.446: Automate finishing process $58,240 $688 - - - $58,240 -
07 4.811: Demolish old building to reduce tax and insurance bills $29,680 $438 - - - - $29,680
08 4.111: Add equipment/ operators to reduce production bottleneck $19,493 $294 $1,536
20,728
kWh
- - $17,957 -
09 4.711: Initiate a total quality management program $16,000 $3,940 - - - - $16,000
TOTAL RECOMMENDED $196,505 $19,184 $7,678
103,592
kWh
$1,482
-
kW-mo/yr
$764
-
MMBtu
$140,901 $45,680
TOTAL IMPLEMENTED $105,685 $13,462 $5,816
78,478
kWh
$1,208
-
kW-mo/yr
- $82,661 $16,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs