ITAC Assessment: AS0291
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Assessment Year 2001
Principal Product Aluminum Extruded Products for Aircraft Applications
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 124
Plant Area 35,000
ft2
Annual Production 21,000,000
lb
Production Hrs. Annual 5,400
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $818,190 27,281,000
kWh
Electricity Demand $586,046 90,161
kW-mo/yr
Electricity Fees $94,416 -
Natural Gas $443,304 132,814
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $184,022 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Primary Product Savings By-product Production Savings Increase in Production Savings
01 2.3212: Optimize plant power factor $37,655 $29,400 $25,574
799,200
kWh
$12,081
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $897 $60 $605
18,921
kWh
$292
-
kW-mo/yr
- - -
03 2.4133: Use most efficient type of electric motors $665 $2,277 $449
10,709
kWh
$216
-
kW-mo/yr
- - -
04 2.7261: Install timers and/or thermostats $474 $320 $474
13,768
kWh
- - - -
05 3.6192: Use a less expensive method of waste removal $2,727 $60 - - - $2,727 -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $2,330 $60 - - - $2,330 -
07 4.445: Install equipment to move product $129,311 $91,200 - - $129,311 - -
08 3.1192: Reduce scrap production $9,963 $2,400 - - - - $9,963
TOTAL RECOMMENDED $184,022 $125,777 $27,102
842,598
kWh
$12,589
-
kW-mo/yr
$129,311 $5,057 $9,963
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Primary Product Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs