ITAC Assessment: AS0229
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ITAC Assessment: AS0229
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Assessment Year 1998
Principal Product Extrusion of Aluminum Products
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $50
M
to 100
M
# of Employees 375
Plant Area 150,000
ft2
Annual Production 36,000,000
lb
Production Hrs. Annual 6,480
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,123,491 18,681,419
kWh
Electricity Demand $62,164 38,518
kW-mo/yr
Electricity Fees $80,340 -
Natural Gas $1,077,328 330,490
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $151,896 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,938

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,509 $12,941 $5,544
114,302
kWh
$1,965
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,979 $200 $5,297
109,320
kWh
$1,682
-
kW-mo/yr
- - - - -
03 2.4133: Use most efficient type of electric motors $16,030 $56,554 $12,168
250,879
kWh
$3,862
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $352 $435 $296
6,155
kWh
$56
-
kW-mo/yr
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,538 $16,808 $5,496
113,716
kWh
$2,042
-
kW-mo/yr
- - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $14,691 $300 $11,421
235,639
kWh
$3,270
-
kW-mo/yr
- - - - -
07 2.7232: Replace existing hvac unit with high efficiency model $3,284 $6,800 $2,659
54,807
kWh
$625
-
kW-mo/yr
- - - - -
08 2.7261: Install timers and/or thermostats $1,094 $1,275 $1,094
22,567
kWh
- - - - - -
09 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,718 $450 - - $1,718
-
MMBtu
- - - -
10 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $859 $150 $584
12,016
kWh
$275
-
kW-mo/yr
- - - - -
11 3.6192: Use a less expensive method of waste removal $4,584 $60 - - - $4,584
-
lb
- - -
12 3.4151: Minimize water usage $945 $400 - - - - - - $945
-
Tgal
13 3.7197: Use ultrasonic cleaning $79,533 $315,000 $(-4,577.0)
(-94,373)
kWh
$(-11,182.0)
-
kW-mo/yr
$23,765
-
MMBtu
- $71,527 - -
14 4.652: Replace existing equipment with more suitable substitutes $6,780 $3,756 - - - - $350 $6,477 $(-47.0)
-
Tgal
TOTAL RECOMMENDED $151,896 $415,129 $39,982
825,028
kWh
$2,595
-
kW-mo/yr
$25,483
-
MMBtu
$4,584
-
lb
$71,877 $6,477 $898
-
Tgal
TOTAL IMPLEMENTED $25,938 $57,789 $18,345
378,370
kWh
$5,875
-
kW-mo/yr
$1,718
-
MMBtu
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs