ITAC Assessment: AS0220
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ITAC Assessment: AS0220
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Assessment Year 1998
Principal Product Metal Fabrication
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 105,000
ft2
Annual Production 200,000
pieces
Production Hrs. Annual 3,672
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $94,049 924,678
kWh
Electricity Fees $9,074 -
Natural Gas $3,120 489
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $716,075 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $507,903

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,134 $9,231 $3,134
28,722
kWh
- - - -
02 2.7135: Install occupancy sensors $519 $525 $519
4,689
kWh
- - - -
03 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $1,126 $275 $1,126
10,258
kWh
- - - -
04 2.7122: Disconnect ballasts $355 $15 $355
3,224
kWh
- - - -
05 2.7261: Install timers and/or thermostats $344 $300 $344
3,224
kWh
- - - -
06 2.7232: Replace existing hvac unit with high efficiency model $630 $600 $630
5,862
kWh
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $8,924 $60 $8,924
83,822
kWh
- - - -
08 2.4322: Use or replace with energy efficient substitutes $4,895 $12,030 $4,895
44,842
kWh
- - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,801 $100 $4,801
43,962
kWh
- - - -
10 2.4133: Use most efficient type of electric motors $2,606 $5,027 $2,606
23,740
kWh
- - - -
11 3.5313: Increase amount of waste recovered for resale $1,179 $90 - - $1,179 - -
12 4.212: Adopt in-house material generation $192,015 $2,940 - $(-7,650.0) - $765,000 $(-565,335.0)
13 4.451: Add additional production shift $495,547 $14,720 - $495,547 - - -
TOTAL RECOMMENDED $716,075 $45,913 $27,334
252,345
kWh
$487,897 $1,179 $765,000 $(-565,335.0)
TOTAL IMPLEMENTED $507,903 $27,230 $11,177
102,286
kWh
$495,547 $1,179 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs