ITAC Assessment: AS0166
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ITAC Assessment: AS0166
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Assessment Year 1996
Principal Product Steel Grinding Balls
NAICS
n/a
SIC 3399: Primary Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 2,875,000
ft2
Annual Production 39,000
ton
Production Hrs. Annual 4,680
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,695,237 39,025,499
kWh
Natural Gas $498,116 134,983
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,969 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,487 $550 $5,487
126,026
kWh
- -
02 2.4221: Install compressor air intakes in coolest locations $1,122 $200 $1,122
25,791
kWh
- -
03 2.4226: Use / purchase optimum sized compressor $14,416 $21,900 $14,416
331,477
kWh
- -
04 2.4133: Use most efficient type of electric motors $10,874 $24,246 $10,874
250,000
kWh
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,165 - $4,165
95,838
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $43,430 $49,070 $43,430
1,000,586
kWh
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,263 $6,650 $1,263
29,015
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,744 $8,998 $2,744
63,013
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $499 $2,866 $499
11,430
kWh
- -
10 2.7134: Use photocell controls $8,675 $1,733 $8,675
199,297
kWh
- -
11 2.2524: Avoid cooling of process streams or materials that must subsequently be heated $12,118 $14,500 - $12,118
-
MMBtu
-
12 3.4151: Minimize water usage $11,176 $18,000 - - $11,176
-
Tgal
TOTAL RECOMMENDED $115,969 $148,713 $92,675
2,132,473
kWh
$12,118
-
MMBtu
$11,176
-
Tgal
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs