ITAC Assessment: AS0085
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ITAC Assessment: AS0085
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Assessment Year 1993
Principal Product ALUMINUM CASTINGS
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $1
M
to 5
M
# of Employees 20
Plant Area
n/a
Annual Production 300,000
pieces
Production Hrs. Annual 2,340
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $84,615 822,392
kWh
Natural Gas $7,258 2,171
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $7,311 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $969

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $194 - $239
2,345
kWh
- $(-45.0)
02 2.7135: Install occupancy sensors $202 $350 $202
2,052
kWh
- -
03 2.4133: Use most efficient type of electric motors $107 $235 $107
879
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $580 $250 $580
5,569
kWh
- -
05 2.4314: Use synthetic lubricant $1,447 $4,776 $633
6,155
kWh
- $814
06 2.2522: Isolate hot or cold equipment $389 - $389
3,810
kWh
- -
07 2.2136: Install / repair insulation on steam lines $149 $129 - $149
-
MMBtu
-
08 2.2414: Use waste heat from hot flue gases to preheat $394 $1,400 - $394
-
MMBtu
-
09 2.2121: Increase amount of condensate returned $1,776 $500 - $1,776
-
MMBtu
-
10 2.1213: Direct warmest air to combustion intake $374 $345 - $374
-
MMBtu
-
11 2.7447: Install vinyl strip / high speed / air curtain doors $764 $500 $193
1,758
kWh
$571
-
MMBtu
-
12 2.2614: Use cooling tower or economizer to replace chiller cooling $935 $3,200 $935
9,086
kWh
- -
TOTAL RECOMMENDED $7,311 $11,685 $3,278
31,654
kWh
$3,264
-
MMBtu
$769
TOTAL IMPLEMENTED $969 $250 $969
9,379
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs