ITAC Assessment: AR0166
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ITAC Assessment: AR0166
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Assessment Year 1999
Principal Product Orthopedic Devices
NAICS
n/a
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $100
M
to 500
M
# of Employees 1,200
Plant Area 413,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,014,825 27,667,351
kWh
Electricity Demand $534,097 61,580
kW-mo/yr
Natural Gas $36,586 6,939
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $181,768 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,825

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,860 $6,552 $1,706
46,307
kWh
$1,154
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $20,587 $16,587 $9,576
259,086
kWh
$11,011
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $23,676 $38,630 $18,604
502,931
kWh
$5,072
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,702 $4,980 $622
16,706
kWh
$200
-
kW-mo/yr
$4,680 $1,200
05 2.4221: Install compressor air intakes in coolest locations $2,110 $201 $1,288
34,877
kWh
$822
-
kW-mo/yr
- -
06 2.3136: Overlap custodial services with normal day hours $11,974 - $11,974
323,857
kWh
- - -
07 3.7131: Use a rag recycle service $35,201 - - - - $35,201
08 4.445: Install equipment to move product $78,658 $7,500 - - $78,658 -
TOTAL RECOMMENDED $181,768 $74,450 $43,770
1,183,764
kWh
$18,259
-
kW-mo/yr
$83,338 $36,401
TOTAL IMPLEMENTED $53,825 $66,749 $30,508
825,030
kWh
$17,437
-
kW-mo/yr
$4,680 $1,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs