ITAC Assessment: AR0148
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ITAC Assessment: AR0148
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Assessment Year 1998
Principal Product Industrial Valves
NAICS
n/a
SIC 3491: Industrial Valves
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 266,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,003,759 31,286,929
kWh
Electricity Demand $1,174,894 94,879
kW-mo/yr
Natural Gas $323,217 72,812
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $109,879 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,232

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,477 $500 $4,396
137,456
kWh
$4,081
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $637 $1,060 $269
8,499
kWh
$368
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,475 - $1,330
41,618
kWh
$3,145
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $3,792 $850 $1,819
56,858
kWh
$1,973
-
kW-mo/yr
- - -
05 2.7111: Reduce illumination to minimum necessary levels $40,673 $1,200 $17,278
540,152
kWh
$23,395
-
kW-mo/yr
- - -
06 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $39,295 $91,825 $35,917
1,122,802
kWh
$3,378
-
kW-mo/yr
- - -
07 3.8142: Distill contaminated solvents for reuse $3,600 $6,000 $(-148.0)
(-879)
kWh
- $2,592
-
gal
$(-1,244.0) $2,400
08 4.513: Re-arrange equipment layout to reduce labor costs $4,787 $1,000 - - - $4,787 -
09 4.513: Re-arrange equipment layout to reduce labor costs $4,143 - - - - $4,143 -
TOTAL RECOMMENDED $109,879 $102,435 $60,861
1,906,506
kWh
$36,340
-
kW-mo/yr
$2,592
-
gal
$7,686 $2,400
TOTAL IMPLEMENTED $93,232 $94,525 $57,591
1,800,410
kWh
$30,854
-
kW-mo/yr
- $4,787 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs