ITAC Assessment: MS0120
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ITAC Assessment: MS0120
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Assessment Year 1998
Principal Product Building Wire and Cable, Industrial Power Cable
NAICS
n/a
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $50
M
to 100
M
# of Employees 296
Plant Area 500,000
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $506,162 17,451,055
kWh
Electricity Demand $42,984 38,039
kW-mo/yr
Electricity Fees $55,743 -
Natural Gas $150,418 45,213
MMBtu
LPG $16,686 2,411
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,241 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,064

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,885 $881 $3,828
152,989
kWh
- $57 - - - - - - -
02 2.2437: Recover waste heat from equipment $12,972 $5,703 - - - $12,972
-
MMBtu
- - - - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,002 $5,805 $1,972
78,839
kWh
- $30 - - - - - - -
04 2.2414: Use waste heat from hot flue gases to preheat $6,888 $6,000 - - - $6,888
-
MMBtu
- - - - - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $9,417 $1,000 - - - $9,417
-
MMBtu
- - - - - -
06 2.7111: Reduce illumination to minimum necessary levels $6,664 $270 $6,182
247,362
kWh
$384
-
kW-mo/yr
$98 - - - - - - -
07 2.4239: Eliminate or reduce compressed air usage $3,987 $1,424 $3,928
157,093
kWh
- $59 - - - - - - -
08 2.1332: Convert combustion equipment to burn natural gas $15,436 $142,800 - - - $(-8,149.0)
-
MMBtu
$16,686
-
MMBtu
- - $6,899 - -
09 2.1212: Operate boilers on high fire setting $37,680 - - - - $37,680
-
MMBtu
- - - - - -
10 3.1191: Change procedures / equipment / operating conditions $171 $82 - - - - - - - - - $171
11 3.5316: Contract a wood pallet recycling company $5,658 - - - - - - - $5,658
-
lb
- - -
12 3.5212: Regrind, reuse, or sell scrap plastic parts $(-400.0) - - - - - - - $600
-
lb
- $(-1,000.0) -
13 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,881 $17,414 - - - - - $7,881
-
gal
- - - -
TOTAL RECOMMENDED $112,241 $181,379 $15,910
636,283
kWh
$384
-
kW-mo/yr
$244 $58,808
-
MMBtu
$16,686
-
MMBtu
$7,881
-
gal
$6,258
-
lb
$6,899 $(-1,000.0) $171
TOTAL IMPLEMENTED $50,064 $26,692 $13,938
557,444
kWh
$384
-
kW-mo/yr
$214 $22,389
-
MMBtu
- $7,881
-
gal
$6,258
-
lb
- $(-1,000.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs