| Assessment Year | 1998 |
|---|---|
| Principal Product | Gypsum Wallboard |
| NAICS |
n/a
|
| SIC | 3275: Gypsum Products |
| Sales Range | $50 M to 100M |
| # of Employees | 125 |
| Plant Area |
267,765
ft2
|
| Annual Production | 405,000
thousand feet
|
| Production Hrs. Annual | 8,712
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $605,208 | 16,200,762 |
kWh
|
$0.037 |
| Electricity Demand | $181,682 | 25,482 |
kW-mo/yr
|
$7.13 |
| Natural Gas | $2,057,712 | 955,159 |
MMBtu
|
$2.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $285,219 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,105 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $9,562 | $14,895 | - |
$9,562
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $2,907 | $1,060 |
$2,298
62,134
kWh
|
$609
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $530 | $333 |
$422
11,430
kWh
|
$108
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,876 | - |
$6,237
168,523
kWh
|
$1,639
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,575 | $160 |
$6,776
183,177
kWh
|
$1,799
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $7,588 | $10,500 | - | - |
$7,588
-
MMBtu
|
- | - | - | - | |
| 07 | 3.4155: Meter waste water | $6,423 | $500 | - | - | - |
$6,423
-
Tgal
|
- | - | - | |
| 08 | 4.222: Purchase re-conditioned material instead of new | $23,958 | - | - | - | - | - |
$418
-
lb
|
- | $23,540 | |
| 09 | 4.447: Automate payroll system | $217,800 | $85,000 | - | - | - | - | - | $217,800 | - | |
| TOTAL RECOMMENDED | $285,219 | $112,448 |
$15,733
425,264
kWh
|
$13,717
-
kW-mo/yr
|
$7,588
-
MMBtu
|
$6,423
-
Tgal
|
$418
-
lb
|
$217,800 | $23,540 | ||
| TOTAL IMPLEMENTED | $9,105 | $493 |
$7,198
194,607
kWh
|
$1,907
-
kW-mo/yr
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs