ITAC Assessment: AR0140
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ITAC Assessment: AR0140
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Assessment Year 1998
Principal Product Hoist and Related Equipment
NAICS
n/a
SIC 3536: Overhead Traveling Cranes, Hoists, and Monorail Systems
Sales Range $50
M
to 100
M
# of Employees 315
Plant Area 225,000
ft2
Annual Production 11,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $229,428 7,076,202
kWh
Electricity Demand $227,699 17,114
kW-mo/yr
Natural Gas $83,108 20,575
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $249,050 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 2.3212: Optimize plant power factor $33,786 $22,860 n/a - $33,786
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,967 $250 n/a $876
27,257
kWh
$1,091
-
kW-mo/yr
- - - - -
03 2.4221: Install compressor air intakes in coolest locations $2,420 $130 n/a $1,077
33,705
kWh
$1,343
-
kW-mo/yr
- - - - -
04 2.2426: Use waste heat from flue gases to heat space conditioning air $3,592 $3,260 n/a $3,592
213,658
kWh
- - - - - -
05 2.6218: Turn off equipment when not in use $499 $279 n/a $459
14,361
kWh
- $40
-
MMBtu
- - - -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $13,190 $8,000 n/a $(-179.0)
(-2,638)
kWh
- - - $13,369
-
lb
- -
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $46,527 $1,000 n/a - - - $42,253
-
gal
- $2,063 $2,211
08 3.1192: Reduce scrap production $14,997 $18,800 n/a $(-762.0)
(-10,551)
kWh
- $(-3,151.0)
-
MMBtu
$19,950
-
gal
- $(-1,040.0) -
09 4.423: Move product using mechanical means $66,072 $3,200 n/a - - - - - - $66,072
10 4.513: Re-arrange equipment layout to reduce labor costs $66,000 $1,280 n/a - - - - - - $66,000
TOTAL RECOMMENDED $249,050 $59,059 $5,063
275,792
kWh
$36,220
-
kW-mo/yr
$(-3,111.0)
-
MMBtu
$62,203
-
gal
$13,369
-
lb
$1,023 $134,283
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs