ITAC Assessment: AR0137
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ITAC Assessment: AR0137
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Assessment Year 1998
Principal Product Fabricated Faucets
NAICS
n/a
SIC 3432: Plumbing Fixture Fittings and Trim
Sales Range $10
M
to 50
M
# of Employees 163
Plant Area 120,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 4,335
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $158,699 5,319,168
kWh
Electricity Demand $182,736 12,837
kW-mo/yr
Natural Gas $4,746 799
MMBtu
LPG $32,737 4,843
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $164,213 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $97,432

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,861 $190 $4,141
138,042
kWh
$2,720
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $3,790 $628 $2,202
73,271
kWh
$1,588
-
kW-mo/yr
- - -
03 2.4133: Use most efficient type of electric motors $1,133 $2,052 $655
21,981
kWh
$478
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,002 - $1,145
38,101
kWh
$857
-
kW-mo/yr
- - -
05 2.7111: Reduce illumination to minimum necessary levels $4,811 $215 $2,582
86,166
kWh
$2,229
-
kW-mo/yr
- - -
06 3.4115: Recover and reuse cooling water $4,245 $800 $(-97.0)
(-3,224)
kWh
$(-64.0)
-
kW-mo/yr
$4,406
-
Tgal
- -
07 3.4111: Use closed cycle process to minimize waste water production $1,832 $400 $(-24.0)
(-879)
kWh
$(-16.0)
-
kW-mo/yr
$1,872
-
Tgal
- -
08 3.8142: Distill contaminated solvents for reuse $9,565 $4,500 $(-278.0)
(-9,379)
kWh
$(-183.0)
-
kW-mo/yr
- $11,939
-
gal
$(-1,913.0)
09 4.423: Move product using mechanical means $65,025 $14,555 - - - - $65,025
10 4.423: Move product using mechanical means $64,949 $53,420 $(-50.0)
(-1,758)
kWh
$(-26.0)
-
kW-mo/yr
- - $65,025
TOTAL RECOMMENDED $164,213 $76,760 $10,276
342,321
kWh
$7,583
-
kW-mo/yr
$6,278
-
Tgal
$11,939
-
gal
$128,137
TOTAL IMPLEMENTED $97,432 $22,940 $10,350
344,958
kWh
$7,625
-
kW-mo/yr
$4,406
-
Tgal
$11,939
-
gal
$63,112
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs