ITAC Assessment: AR0120
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ITAC Assessment: AR0120
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Assessment Year 1997
Principal Product Fans and Shutters
NAICS
n/a
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 225,000
ft2
Annual Production 250,000
pieces
Production Hrs. Annual 2,216
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $126,335 1,511,430
kWh
Electricity Demand $31,455 8,212
kW-mo/yr
Natural Gas $82,919 18,551
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $300,482 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $96,285

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $666 $304 $666
6,448
kWh
- -
02 2.7111: Reduce illumination to minimum necessary levels $3,632 $4,205 $3,632
34,877
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $731 $240 $731
7,034
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $734 $170 $734
7,913
kWh
- -
05 2.4133: Use most efficient type of electric motors $260 $596 $260
2,638
kWh
- -
06 2.3136: Overlap custodial services with normal day hours $256 - $256
2,931
kWh
- -
07 3.1162: Use less wasteful packaging $210 $300 - $210
-
lb
-
08 3.1192: Reduce scrap production $18,493 $4,546 - $18,493
-
lb
-
09 4.112: Replace old machine with new automatic multi-station tool $203,000 $350,000 - - $203,000
10 4.513: Re-arrange equipment layout to reduce labor costs $29,000 $6,500 - - $29,000
11 4.112: Replace old machine with new automatic multi-station tool $43,500 $1,800 - - $43,500
TOTAL RECOMMENDED $300,482 $368,661 $6,279
61,841
kWh
$18,703
-
lb
$275,500
TOTAL IMPLEMENTED $96,285 $18,121 $5,292
51,876
kWh
$18,493
-
lb
$72,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs