ITAC Assessment: AR0118
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ITAC Assessment: AR0118
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Assessment Year 1997
Principal Product Plastic Pipe Fittings and Valves
NAICS
n/a
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 195
Plant Area 403,392
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 6,257
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $364,687 19,803,048
kWh
Electricity Demand $785,906 41,469
kW-mo/yr
Natural Gas $58,241 11,266
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $135,597 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,928

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $391 $676 $391
21,688
kWh
- - - -
02 2.7111: Reduce illumination to minimum necessary levels $436 $335 $436
24,326
kWh
- - - -
03 2.4133: Use most efficient type of electric motors $1,472 $4,700 $1,472
81,770
kWh
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $293 - $293
16,413
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,466 $210 $1,466
81,477
kWh
- - - -
06 2.4221: Install compressor air intakes in coolest locations $261 $100 $261
14,361
kWh
- - - -
07 2.4222: Install adequate dryers on air lines to eliminate blowdown $11,370 $5,000 - - - $11,370 -
08 2.2511: Insulate bare equipment $1,556 $392 $1,556
86,460
kWh
- - - -
09 2.4239: Eliminate or reduce compressed air usage $464 $675 $464
25,791
kWh
- - - -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $14,278 $8,000 - - $14,278
-
lb
- -
11 3.6124: Burn waste oil for heat $3,610 $6,500 - $3,610
-
gal
- - -
12 4.112: Replace old machine with new automatic multi-station tool $100,000 $240,000 - - - - $100,000
TOTAL RECOMMENDED $135,597 $266,588 $6,339
352,286
kWh
$3,610
-
gal
$14,278
-
lb
$11,370 $100,000
TOTAL IMPLEMENTED $3,928 $5,345 $3,928
218,347
kWh
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs