ITAC Assessment: AR0114
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ITAC Assessment: AR0114
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Assessment Year 1997
Principal Product Corrugated Shipping Containers
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 162
Plant Area 205,000
ft2
Annual Production 47,000
ton
Production Hrs. Annual 6,882
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $204,969 6,473,623
kWh
Electricity Demand $221,056 15,650
kW-mo/yr
Natural Gas $195,329 64,870
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $160,448 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $110,902

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Product Savings
01 2.7111: Reduce illumination to minimum necessary levels $13,260 $2,130 $7,258
226,846
kWh
$6,002
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $3,221 $2,950 $1,804
56,272
kWh
$1,417
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $226 - $124
3,810
kWh
$102
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,191 $290 $3,499
109,027
kWh
$2,692
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $1,809 $450 $953
29,894
kWh
$856
-
kW-mo/yr
- - -
06 2.2135: Repair and eliminate steam leaks $885 $180 - - $885
-
MMBtu
- -
07 2.3212: Optimize plant power factor $21,464 $15,300 $21,464
449,004
kWh
- - - -
08 2.3136: Overlap custodial services with normal day hours $286 - $286
8,499
kWh
- - - -
09 3.5315: Lease / purchase baler; sell cardboard to recycler $4,429 - - - - $4,429
-
lb
-
10 3.5313: Increase amount of waste recovered for resale $677 - - - - $677
-
lb
-
11 4.441: Install automatic packing equipment $36,000 $60,000 - - - - $36,000
12 4.513: Re-arrange equipment layout to reduce labor costs $72,000 $67,500 - - - - $72,000
TOTAL RECOMMENDED $160,448 $148,800 $35,388
883,352
kWh
$11,069
-
kW-mo/yr
$885
-
MMBtu
$5,106
-
lb
$108,000
TOTAL IMPLEMENTED $110,902 $86,670 $27,844
648,007
kWh
$5,067
-
kW-mo/yr
$885
-
MMBtu
$5,106
-
lb
$72,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs