| Assessment Year | 1997 |
|---|---|
| Principal Product | Powder Metal Parts |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 128 |
| Plant Area |
69,000
ft2
|
| Annual Production | 15,600,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $167,211 | 6,792,790 |
kWh
|
$0.025 |
| Electricity Demand | $227,466 | 12,535 |
kW-mo/yr
|
$18.15 |
| Natural Gas | $14,825 | 3,446 |
MMBtu
|
$4.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $168,268 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $104,250 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Gaseous Waste Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,936 | $586 |
$698
27,843
kWh
|
$1,238
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $2,867 | $1,286 |
$1,011
40,445
kWh
|
$1,856
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $5,687 | $5,860 |
$2,357
94,373
kWh
|
$3,330
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,159 | - |
$477
9,672
kWh
|
$682
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,010 | $130 |
$506
19,930
kWh
|
$504
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,045 | $100 |
$500
19,930
kWh
|
$545
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.3212: Optimize plant power factor | $28,836 | $15,525 | - |
$28,836
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $7,558 | $3,000 |
$3,790
151,524
kWh
|
$3,768
-
kW-mo/yr
|
- | - | - | |
| 09 | 3.7221: Improve process control to prevent spills of material | $45,450 | $24,000 | - | - |
$45,450
-
lb
|
- | - | |
| 10 | 3.7313: Eliminate oxygen loss | $12,720 | $95,000 | - | - | - |
$12,720
-
lb
|
- | |
| 11 | 4.423: Move product using mechanical means | $60,000 | $8,200 | - | - | - | - | $60,000 | |
| TOTAL RECOMMENDED | $168,268 | $153,687 |
$9,339
363,717
kWh
|
$40,759
-
kW-mo/yr
|
$45,450
-
lb
|
$12,720
-
lb
|
$60,000 | ||
| TOTAL IMPLEMENTED | $104,250 | $32,715 |
$7,130
275,499
kWh
|
$37,120
-
kW-mo/yr
|
- | - | $60,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Gaseous Waste Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs