ITAC Assessment: AR0110
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ITAC Assessment: AR0110
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Assessment Year 1997
Principal Product Metal Storm Doors
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 280
Plant Area 352,000
ft2
Annual Production 250,000
pieces
Production Hrs. Annual 3,186
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $178,348 5,456,917
kWh
Electricity Demand $220,330 16,272
kW-mo/yr
Natural Gas $115,521 37,716
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,015 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,302

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Primary Raw Material Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $3,096 $4,230 $1,125
33,998
kWh
$1,971
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $604 - $207
6,155
kWh
$397
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,619 $687 $632
19,050
kWh
$987
-
kW-mo/yr
- - -
04 2.7111: Reduce illumination to minimum necessary levels $9,231 $4,404 $3,432
104,045
kWh
$5,799
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $5,778 $350 $3,568
41,032
kWh
$2,210
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,600 $1,000 $4,788
136,870
kWh
$6,812
-
kW-mo/yr
- - -
07 2.3136: Overlap custodial services with normal day hours $600 $100 $600
18,171
kWh
- - - -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $8,987 - - - $8,987
-
lb
- -
09 3.1162: Use less wasteful packaging $10,000 - - - - $10,000 -
10 4.513: Re-arrange equipment layout to reduce labor costs $12,500 $15,000 - - - - $12,500
TOTAL RECOMMENDED $64,015 $25,771 $14,352
359,321
kWh
$18,176
-
kW-mo/yr
$8,987
-
lb
$10,000 $12,500
TOTAL IMPLEMENTED $25,302 $5,917 $6,545
189,918
kWh
$9,770
-
kW-mo/yr
$8,987
-
lb
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Primary Raw Material Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs